Manufacturer

Coating / Laminating Plants

DOUBLE BATCH OFF

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PAPER BATCH OFF
  • Suitable for unwinding of release paper under controlled tension.
  • Positive driven loop rollers system ensures uniform feeding of paper.
  • Can take batch up to 700 mm.
PAPER JOINTING
  • This Machine is used to join paper with rest of the Plant while it is running
  • Ensures Angular cutting of paper
ACCUMULATOR
  • The Accumulator is used for both paper and product.
  • The machine facilitates continuous sooth operation of the entire Coating Plant
  • The Accumulator used on product helps the coating plant remove latent heat which helps in avoiding shine marks on the product.
COATING HEAD
  • The Coating Head has a Comer Knife which is CAM operated for precision and Micro settings
  • The machine is fit with a Compensator which absorbs variations in tensions on the line which avoids tears and tensions on the paper line.

 

COOLING UNIT
  • Available in open or jacketed construction.
  • Cooling drum of Stainless Steel or Steel hard chromed.
LAMINATOR
  • The lamination machine is used to laminate PVC to PVC as well as PVC to Fabric
  • The end product finds its application in the Baggage Industry
EMBOSSING UNIT
  • Design to take engraved rollers in the range of 150 to 225 mm diameter having gap setting arrangement for embossing of expanded materials.
Cutter
  • The Pneumatic Cutter is used to edge trim the product according to the required width
Modular Expandable CHAMBER from 10 to 60 feet
  • This is an Arch Type Chamber.
  • Bush Bearing are fitted for Paper guiding.
  • The Chambers have Uniform Air Velocity for Uniform Foaming.
  • Fitted with Invertor control for both Exhaust and Blowers.
  • The Chamber maintains Uniform Temperature Gradient across the entire width.
  • The Chambers are 4 ‘’ Inches thick and are Insulated with 100 Density Mineral wool to prevent loss of temperature to improve efficiency.
PAPER BATCH ON
  • Provided with Hydro-pneumatic system for edge to edge winding of release paper.
  • Single batch up to 700 mm.
  • Torque Controlled Drive to permit winding under constant tension & surface speed.
DOUBLE PRODUCT BATCH ON
  • For easy and wrinkle-free winding of finished material.
  • Torque controlled drive to permit winding under constant tension & surface speed.
  • Double product winder permits change of batch in running condition.
  • Can take batch up to 1000 mm.
Mixer and Grinder
PAPER INSPECTION MACHINE

Ensures inspection of paper on horizontally laid out table for easy joining & cleaning.

Hydro Pneumatic systems provided for edge to edge winding of paper after inspection.

PRODUCT INSPECTION MACHINE
  • Batch off suitable for 1000 mm batch.
  • Inclined table for inspection of leather cloth.
  • Counter meter for accurate measuring.
  • Variable speed surface winder with D.C. Drive.
Liquid Dispensing System

Parts of the liquid dispensing system

  • Storage tanks
  • Pipe Line - inlet, outlet, Manual Override pipeline, pump.
  • Control valves, manual valve, quick release flexible pipes
  • Precision weighing funnel with germany make load cells(2 sets)
  • Display cum PLC HMI based Dispensing menu based software panel.


Features

  • Two funnel dispenser's. One for more than 500Kgs.and second funnel for less than 500Kgs.
  • Software to dispense sequentially the exact quantity of liquid per meter (100-150...2000 meters)
  • Menu based liquid dispensing help reduce down time of the production line, as approximation is avoided.
  • Records consumption, can be printed per batch, per day, per month and per year.
  • Structured mixing department.

Advantages

  • Reduced management reporting.
  • Consistent liquid mix.
  • Reduced wastage.
  • Reduced manual interference.
  • Clean mixing of material.
  • Reduce dependence on the mixing department.
  • Precise costing.
  • Better inventory management
  • Re-ordering support
  • Reduce cost overrun due to approximation
  • Multiple weighing systems made redundant.
  • Worker friendly(Multiple criss-cross movement avoided)
  • Reduced labor fatigue.
  • Manual records not required.
DOUBLE PAPER WINDER
RUBBER COATING MACHINE
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Plastic LAMINATOR
  • The machine’s drum size varies from 915 to 215 mm.
  • It is can be used for PVC to fabric
  • Transfer printing
  • Sandwich laminating
Flame Laminator
  • The Flame lamination machine is used in laminating PVC to Foam or Fabric